suryadev, TMT bars, Alloys, QST Rebars, Suryadev Thermex, Thermex, HSCRS, QST rebars, Readymade steel, surya dev steel, Green Field Thermex, Billets
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Suryadev alloys and power private limited
suryadev, TMT bars, Alloys, QST Rebars, Suryadev Thermex, Thermex, HSCRS, QST rebars, Readymade steel, surya dev steel, Green Field Thermex, Billets
REINFORCEMENT STEEL REBARS.
SURYADEV QST (Quenching and Self Tempering) rebars are manufactured for the first time in Tamilnadu with Technical Collaboration with Hennigsdorfer Stahl Engineering GmbH Germany, who has supplied their THERMEX cooling Technology in over 100 steel plants all over the world including SAIL.
REHEATING PROCESS
Reheating the Billets is up to tne re-crystallization temperature (1150° C). The re-crystallization temprature is very important because at this temprature the rolling process can be started effectively without destroying the bonding. The fuel used for reheating is producer gas. Producer gas is achieved by gasification of solid fuels like coal or biomass in the falsifier. Reheating with the use of producer gas is very eco friendly and ensures uniform temprature of Billet from one end to other. Billets are pushed into reheating furnace with help of pusher and then heated to temprature 0f 1150° C.
ROLLING PROCESS
Once the billets reach the desired rolling temprature, they are brought outside the furnace. With the help of rolling conveyor,these billets are made to pass through the first stand i.e. Roughing Mill. With this, the process of gradual size reduction of billets begins. Following roughing mill,the size is further reduced in Intermediate and Finishing Mill. This gradual reduction is an important factor to ensure finer grain structure of the bar. The rolling continues till the required size is obtained. With help of Roller bearings fitted on the Roll Neck any unnecessary deformation of the bar is prevented. The loop scanner in the flow of the bar ensures perfectly tensionless rolling process that ensures perfect round shape of the bars. The surface charcteristics are finalized in this section.
QUENCHING PROCESS (THERMEX)
In order to import strength to deformed Mild Steel bars that have a natural strength of @ 250-300N/mm2,'Conrolled Quenching Process' is performed. The bar after leaving the last rolling mill stand is fed to quenching box at a very high speed. In this section, a rapid and controlled water quenching is performed reducing the temprature of surface drastically from 950° C to 300° C. Due to higher speed, only outer portion of bar (case) gets quenched while the inner part (core) remains hot. The cast due to rapid quenching gets converted in martensite form. The micro-structure is fine grained ferrite - Pearlite structure at the Core and martensite case. Then the bar is cut with automatic Flying Shear and fed to the cooling bed. This is a patented technology of "Thermex".
SELF TEMPERING & NORMALIZING PROCESS

At cooling bed, the core that is still hot tranfers heat outside to the case thereby tempering it. Due to this self tembering, the Marten site case becomes Tempered Marten site which has more strength and very high corrosion resitance properties. Quenching as well as self tempering lead to typical micro-structure of QST bar, i.e. fine grained Ferrite-Pearlite structure at the Core (Soft) and Tempered Martensite Case (Hard).

Subsequently, normalizing process starts where the bar cools down in atmospheric temperature and gradually attaining the same.

 
CUTTING & BENDING
On receiving customer orders C&B section cuts & shapes desired sizes bars as per structural design specifications. This operation is backed with complete Imported technology & equipment.
STORAGE AND DISPATCH PROCESS
Once the bars are cooled, the steel rods are stored in Finishing Goods Yard according to their Grades, Sizes, Lot No. or any other extinguishing factor. The material is now ready for dispatch.
 
SELF TEMPER PROPERTIES OF SURYADEV QST REBARS  
Higher Strength
Suryadev QST Rebars have higher strength and are available in all grades. So, now you can have high strength rebars and thus can easily cuts overall cost by optimizing consumption.
Bending Properties
Suryadev QST Rebars have excellent bend properties due to the unique ductility (elongation values) obtained by employing the German "Thermex" Techonology.
Corrosion Resistance
Controlled water cooling prevents the formation of coarse carbides, which has been cited as the main cause for the corrosion prone nature of common bars. Another reason for better corrosion resitance is the absence of surface stresses caused by the cold twisting and Torsteel process.
Cost-effective
Suryadev QST Rebars require 15-30% less usage than ordinary bars for same work with 5% more cost. This results in overall saving of 10-20%.
Better Metallurgical Properties:
Perfect temperature control system to ensure better metallurgical properties.
Perfect Roundness
Tensionless rolling through the loop scanner system during rolling process ensures reduction of oval shapes, which is generally present in traditional rolling mills. The automatic system ensures consistent, uniform properties and precise round shapes.
Precise gauge
Control systems ensure precise accurate weight of the bars by controlling gauge of the bars automatically between stringent tolerance.
Customised product
Chemical metallurgical and physical properties as per design requirements of clints are given by Suryadev.Additional relevant services are offered as per specific customer requirement.
Finer Grain structure
Size reduction from billet to the bars is done gradully in multiple stages for better and consistent grain structure. Refined and finer grain structure gives better metallurgical properties to the bars for longer life.
Higher Bonding Strength
Suryadev QST Rebars with their uniform and precise rib pattern ensure better bonding strength with concrete. This gives higher strength to the structure and hence a longer life.
Better weldability
Suryadev QST rebars bars carbon content less than 0.25% can be used for butt and other weld joints without reduction in strength at the joints.
Fire resistance
Suryadev QST Rebars have higher thermal stability.They are the preferred choice in case of elevated temperatures of 400 - 600 degrees centigrade applications (chimneys,fires).
Earthquake Resitance
Suryadev QST Rebars have high fatigue resitance due to its higher ductility. This makes it most suitable for use in earthquake prone areas.
Formability
Due to very high elongation values and consistent properties through out the length of rebar, Suryadev QST Rebars have excellent workability and bendability.
Strain Ageing
Due to unique, scientific manufacturing process and chemical composition, Suryadev QST Rebars show no tendency o9f brittleness either during welding or cold deformation of welded joints.